Shortening a tool box: how to

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Arya Ebrahimi
Posts: 1896
Joined: Tue Dec 14, 2004 10:58 pm

Shortening a tool box: how to

Post by Arya Ebrahimi »

I needed a tool box for the pickup and I didn't want it to take up too much bedspace. The idea I came up with was to take a side mount box for a long bed pickup and cut it down to the proper width. This ended up working out great, except I had to cap the end of the box where I cut it.

The following pics show how I did that.

I still need to cap off the end of the lid, but getting the box itself square and capped off was my biggest concern of whether or not this would work.
Attachments
Detail of the inside corner
Detail of the inside corner
Tool box 013 (Medium).jpg (53.07 KiB) Viewed 3007 times
All smoothed out with the flap disc
All smoothed out with the flap disc
Tool box 009 (Medium).jpg (77.98 KiB) Viewed 3007 times
All welded up and excess trimmed off
All welded up and excess trimmed off
Tool box 008 (Medium).jpg (59.85 KiB) Viewed 3007 times
What I bent the sheetmetal with
What I bent the sheetmetal with
Tool box 007 (Medium).jpg (65.48 KiB) Viewed 3007 times
Metal cut to general dimensions and bent to shape
Metal cut to general dimensions and bent to shape
Tool box 006 (Medium).jpg (66.75 KiB) Viewed 3007 times
What the factory end looks like
What the factory end looks like
Tool box 004 (Medium).jpg (54.08 KiB) Viewed 3007 times
What I had to work with
What I had to work with
Tool box 005 (Medium).jpg (56.38 KiB) Viewed 3007 times
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Stinson
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Joined: Thu Dec 07, 2006 11:42 pm
Location: Myersville MD

Post by Stinson »

looks sick man....that there takes alot of patience!
86 toy: the wheeler
99 F250 Powerstroke
05 KTM 525exc: woods weapon
03 XR650R
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Arya Ebrahimi
Posts: 1896
Joined: Tue Dec 14, 2004 10:58 pm

Post by Arya Ebrahimi »

Thanks man. The odd thing is that I had been dreading doing this for a long time, and honestly it was the easiest fab work I've done in a long time. Sheetmetal is a lot easier to work with than something like 1/4" plate as far as cutting/grinding/shaping which makes things go easier I think.
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Stinson
Posts: 708
Joined: Thu Dec 07, 2006 11:42 pm
Location: Myersville MD

Post by Stinson »

Yea I hear that.....but you did do a really clean job on that. How long that take? Paint that thing up and you wont ever know it was cut. :thumby:
86 toy: the wheeler
99 F250 Powerstroke
05 KTM 525exc: woods weapon
03 XR650R
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Arya Ebrahimi
Posts: 1896
Joined: Tue Dec 14, 2004 10:58 pm

Post by Arya Ebrahimi »

Probably 2 hours total? Maybe less.

I'm trying to decide on a paint scheme for the whole truck before I start painting anything. I do need to get some primer on shit though before it all rusts away to nothing.
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Stinson
Posts: 708
Joined: Thu Dec 07, 2006 11:42 pm
Location: Myersville MD

Post by Stinson »

I know a decent painter.......------>me<------
86 toy: the wheeler
99 F250 Powerstroke
05 KTM 525exc: woods weapon
03 XR650R
User avatar
Arya Ebrahimi
Posts: 1896
Joined: Tue Dec 14, 2004 10:58 pm

Post by Arya Ebrahimi »

Have you got a spray gun? I really just need to pick colors and get to it. I think I'll start a thread asking for suggestions.

Ary
User avatar
Stinson
Posts: 708
Joined: Thu Dec 07, 2006 11:42 pm
Location: Myersville MD

Post by Stinson »

yea.....im going to paint mine soon too.
86 toy: the wheeler
99 F250 Powerstroke
05 KTM 525exc: woods weapon
03 XR650R
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