98 TJ Engine Swap

Wrenching and Technical Information

Moderator: Club Officers

Post Reply
tsouth07
Posts: 29
Joined: Mon Oct 26, 2009 7:22 pm
Location: Blacksburg

98 TJ Engine Swap

Post by tsouth07 »

Rings or the valves are bad in the jeep so I am thinking of replacing rather than rebuilding. It's only got 115k and is a damn shame. Any advice or tips? Engine sizes? Trying to possibly get a little more horses than the old 4.0 but am trying to keep my transmission. Simpler the better. Also know anyone who may be getting rid of a compatible engine??? Thanks
User avatar
zach119
Posts: 715
Joined: Sat Aug 23, 2008 8:18 pm
Location: Assapreague, VA

Post by zach119 »

how much you looking to spend? you could put a stroked 4.0 in it which would have more horses and bolt right up.
-Zach

2003 Ford F150 work truck piece of crap- sold
1998 Dodge Ram, 35s, 456s- sold
2000 Powerstroke tow rig on DUBs- once rolled- sold
2004 Dodge Ram Hemi tow rig
1995 YJ on BLOCKS
tsouth07
Posts: 29
Joined: Mon Oct 26, 2009 7:22 pm
Location: Blacksburg

Post by tsouth07 »

That's certainly an idea, dont know if it's really an option. Would really depend on how much the 4.0 was. Thinking 500 bucks would be in the ball park figure. That's total I'd like to spend on that engine. Best I can do, and yea wish me luck finding a stroked 4.0 with that...
User avatar
BadAssEddie
Posts: 2635
Joined: Sun Sep 27, 2009 11:12 pm
Location: The Woods

Post by BadAssEddie »

piston rings and valves are not that big of a problem, ud spend probably more time in doing a swap (esp if you are not going with the stock engine). A simple tear down, replacement of the worn out parts claen it and slp it back together, would prob be the best way to go
1969 Cadillac Deville 7.7 Big Block
1978 Ford F-150 6.4 FE
1993 Ford Bronco 5.8 Windsor
1994 Ford F-250 7.3 Powerstroke
2016 Ford F-250 6.7 Powerstroke
User avatar
TerryD
Posts: 1905
Joined: Mon Sep 04, 2006 7:57 pm
Location: Covington, Va
Contact:

Post by TerryD »

A used engine with a 6mo warranty is minimum $500. Then you have to replace (should replace) water pump, hoses, thermostat, plugs, wires, cap, rotor, and other tune up items. An engine swap like this usually costs from $800-$1000 by the time it's all said and done.

I think I'd do more looking and make sure what's going on. What makes you think it's the rings or valves?
Terry
Offroading: The hobby of turning perfectly good vehicles into scrap metal. :cool:
tsouth07
Posts: 29
Joined: Mon Oct 26, 2009 7:22 pm
Location: Blacksburg

Post by tsouth07 »

Snagged a motor from a YJ for $200. New rings, cam, crank, ported and polished heads. All seals were just replaced. Quality engine to say the least. As far as getting that 91 YJ 4.0 in my 98 TJ... I understand I may run into some ecu issues. Please elaborate on these as well as any other thoughts. Thank you all
User avatar
TerryD
Posts: 1905
Joined: Mon Sep 04, 2006 7:57 pm
Location: Covington, Va
Contact:

Post by TerryD »

Different head, injectors, intake manifold, exhaust manifold, sensors, and pretty much everything. They even changed some of the block design. The 98 engine was like a 94 or 96 through 98 run. They changed again in 99 and went to yet another cylinder head design. You've got your work cut out for you...
Terry
Offroading: The hobby of turning perfectly good vehicles into scrap metal. :cool:
tsouth07
Posts: 29
Joined: Mon Oct 26, 2009 7:22 pm
Location: Blacksburg

Post by tsouth07 »

Indeed I do have my work cut out for me. I understand there are some distict differences in the two engines. Have to make it work though. Needing some advice/suggestions please!!!
User avatar
TerryD
Posts: 1905
Joined: Mon Sep 04, 2006 7:57 pm
Location: Covington, Va
Contact:

Post by TerryD »

I think I'd try to sell that 4.0 and make $100 on it to go towards the correct engine. You'll save money in the long run by doing it right.
Terry
Offroading: The hobby of turning perfectly good vehicles into scrap metal. :cool:
Post Reply